Independently developed by SAVI, our precision injection molded engineering plastic gears adopt a metal-to-plastic replacement design. Featuring one-step forming without secondary processing, the gears achieve significant performance optimization: 50% lower NVH, 70% weight reduction, and 78% lower moment of inertia.
Core Advantages
Ultra-low noise operation
Effective weight reduction
Reduced moment of inertia
High gear precision
Leveraging years of accumulated modified material technology in the field of self-lubricating engineering plastics, SAVI’s precision injection molded gear product line adopts high-performance engineering plastic base materials. Through polymer modification technology, high-strength fibers and special solid lubricants are incorporated into the materials. Combined with precision injection molding processes, we deliver high-precision plastic gears featuring self-lubrication, maintenance-free operation, low noise and long service life.
SAVI extends its mature self-lubricating material modification technology from plain bearings to precision injection molded gears, creating an integrated maintenance-free transmission solution covering ”bearings + gears“. This unique dual-capability enables us to provide customers with a complete maintenance-free solution ranging from friction pairs to full transmission chains, rather than merely supplying individual gear components.
SAVI achieves full-chain independent and controllable integrated services, covering material modification formula research and development, gear profile design, precision mold manufacturing, gradient temperature-controlled injection molding, precision inspection and final product assembly. This comprehensive service system helps customers shorten time-to-market and reduce supply chain complexity.
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